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        螺柱焊現場故障代碼與報警

        2022-10-28 16:39:00
        孫輝
        原創
        3634

        welding is not permitted.

        解釋: 啟動焊接信號后無接觸信號,導致無法焊接

        Cause: ? No stud in collet.

        原因:  夾套里沒有焊釘

        ? Feeder without weld studs.

        送料器里沒有焊釘

        ? Stabilizer incorrectly set or contaminated.

        支撐腳或噴嘴調整不當或太臟

        ? Weld circuit interrupted.

        焊接回路中斷

        ? Weld head fault (i.e. weld head got jammed).

        焊頭故障(例如:焊頭被卡住了)

        ? Collet defective.

        夾持器損壞了

        Remedy: ? Remove loading fault.

        措施: 排除送釘故障

        ? Check adjusting of stabilizer.

        檢查支撐腳或噴嘴的調整狀態

        ? Check welding circuit.

        檢查焊接回路

        ? Stud feeding.

        送一次釘

        ? Repeat weld cycle.

        重復一次焊接

        ? Replace collet.

        更換夾持器

        ? Notify service engineer!

        專業人員處理

                                                                                                                                

        Fault 3: “Weld tool not in back position“

        故障3:焊頭沒有在焊接位置

        Explanation: Proximity switch for back position not configured, defective or power supply missing.

        解釋:焊接位置的接近開關沒有被蓋住或接近開關被損壞或者沒有電壓

        Cause: ? Drop in compressed-air supply.

        原因: 壓縮空氣供應氣壓不足

        ? Cable package defective.

        管線總成損壞

        ? Monitoring time after welding was exceeded.

        焊接之后的檢測時間超差

        ? Weld head defective.

        焊頭損壞

        ? Feeder defective.

        送料器損壞

        ? Collet welded to work surface.

        把夾持器焊在工件表面了

        Remedy: ? Check compressed air.

        措施:  檢查壓縮空氣供應裝置

        ? Check cable package.

        檢查管線總成

        ? Check weld head - slide rail motion.

        檢查焊頭運動滑軌

        ? Check or replace weld head.

        檢查或更換焊頭

        ? Check feeder.

        檢查送料器

        ? Check feeder fuses F1-F3.

        檢查送料器保險絲F1-F3

        ? Reset fault.

        故障復位

        ? Replace collet.

        更換夾持器

        ? Notify service engineer!

        專業人員處理

                                                                         

        Fault 5: “Weld procedure sequence fault“

        故障5:焊接程序順序故障

        Explanation: Due to a malfunction the weld sequence is not terminated correctly.

        解釋:由于一個錯誤功能使焊接過程沒有按照程序進行到底

        Cause: ? Feeder or SMPS malfunction.

        原因:  送料器或電源故障

        Remedy: ? Reset fault.

        措施:  故障復位

        ? Check welding (if necessary repeat welding).

        檢查焊接(重新焊接)

        ? Notify service engineer!

        專業人員處理

                                                                                                                                

        Fault 6: “Program no selected“

        故障6 缺少程序

        Explanation: The weld unit does not detect any program number.

        解釋: 焊接單元不識別程序號碼

        Cause: ? Program no. is 0.

        原因: 程序號碼為0

        ? Transfer signal has not been set.

        沒有設置接受信號

        ? Data line defective.

        數據線被損壞了

        Remedy: ? Customer interface (or interface program) must be verified.

        措施: 檢查用戶接口(或接口程序)是否編寫

        ? Notify service engineer!

        專業人員處理

                                                                                                                               

        Fault 7: “Program not active“

        故障7 程序沒有激活

        Explanation: The selected weld program is not active and therefore cannot be executed.

        解釋: 由于被選擇的焊接程序沒有被激活,因此無法實施焊接

        Cause: ? Weld unit incorrectly programmed.

        原因: 焊接單元程序編寫錯誤

        ? Fault customer control.

        用戶控制端錯誤

        ? Data line defective.

        數據線被損壞了

        Remedy: ? Check weld program and activate or select an active weld program.

        措施:  檢查焊接程序并激活或者選擇一個已經激活的程序

        ? Notify service engineer!

        專業人員處理

                                                            

        Fault 13: “SMPS: Lift fault“

        故障13  電源:沒有拉弧

        Explanation: Weld unit is unable to identify lift via measurement lines.

        解釋:焊機通過它的測量線不能確定拉弧過程

        Cause: ? Incorrectly sequence of lift movement.

        原因: 拉弧過程的順序不正確

        ? Weld conditions prohibit lift.

        焊接條件阻礙了拉弧

        ? Cable package defective.

        管線總成損壞

        ? Weld head defective.

        焊頭被損壞

        ? Defective feeder.

        送料器被損壞

        ? Internal process cycle fault.

        設備內部運行故障

        Remedy: ? Check weld conditions.

        措施: 檢查焊接條件

        ? Check weld head.

        檢查焊頭

        ? Check feeder.

        檢查送料器

        ? Stud feeding.

        送一次釘

        ? Check feeder connection.

        檢查送料器連接線

        ? Repeat weld cycle.

        重復一次焊接

        ? Forced WC.

        啟動焊接完成信號

        ? Notify service engineer!

        專業人員處理

                                                                   

        Fault 15: “Drop down timeout“

        故障15 下落時間超時

        Explanation: Max. drop time was exceeded and welding was stopped.

        解釋: 下落時間超出最大允許值,焊接被中斷

        Cause: ? Air gap incorrectly adjusted.

        原因: 間隙調整錯誤

        ? Weld circuit resistance too high.

        焊接回路電阻過高

        ? Measurement line-ground missing.

        沒有連接地線測量線

        ? SKK / PK defective.

        自動焊頭或焊槍損壞

        Remedy: ? Reset fault.

        措施: 故障復位

        ? check measurement line (if necessary, reduce weld circuit resistance)

        檢查測量線(降低焊接回路電阻值)

        ? Check setting of SKK- / PK.

        檢查自動焊頭或焊槍狀態

        ? Notify service engineer!

        專業人員處理

                                                                                                                               

        Fault 16: “Open circuit, no arc“

        故障16 空載焊接

        Explanation: Extinguishing of the arc during weld, resp. the weld current is below I =80A.

        解釋: 焊接過程中拉弧被斷開,或焊接回路電流小于80A

        Cause: ? Air gap too large.

        原因: 間隙過大

        ? Gun was removed at the beginning of the weld.

        焊槍在開始焊接時被提起

        ? Extremely impure work surface.

        焊接表面油污太多

        ? Fault SMPS.

        電源故障

        Remedy: ? Repeat weld cycle.

        措施: 重復一次焊接

        ? Stud feeding.

        送一次釘

        ? Check adjusting of the weld gun.

        檢查焊槍的調整

        ? Check welding conditions.

        檢查焊接條件

        ? Check work piece conditions.

        檢查工件表面

        ? Notify service engineer!

        專業人員處理

                                                                                                                            

        Fault 17: “Measurement line broken“

        故障17 測量線中斷

        Explanation: Measurement line signal not any longer detected.

        解釋: 測量線信號沒有被捕捉到

        Cause: ? Measurement line broken or incorrectly connected.

        原因: 測量線損壞或連接錯誤

        ? Reversed measurement line-ground and measurement line.

        地線測量線和測量線接反了

        ? SOW power failure.

        和工件的接觸電壓中斷

        ? Weld line interrupted.

        焊接電纜中斷

        Remedy: ? Check fuses on front panel.

        措施: 檢查面板上的保險絲

        ? Reset fault.

        故障復位

        ? Check welding cable.

        檢查焊接線

        ? Check measuring line.

        檢查測量線

        ? Check ground- measurement line

        檢查地線測量線.

        ? Check feeder fuses.

        檢查送料器的保險絲

        ? Notify service engineer!

        專業人員處理

                                                                

        Fault 23: “Handgun sequence not followed“

        故障23 手槍焊接啟動條件

        Explanation: Correct sequence when welding with a gun (PK/PLM) was not observed.

        解釋:  在用手槍焊接時沒有遵守正確的焊接順序

        Cause: ? Angularity switch by-passed or incorrectly adjusted.

        原因: 角度開關被橋接或調整錯誤

        ? Trigger start by-passed.

        啟動開關被橋接

        ? Correct sequence "SOW-ANG-START" not observed.

        沒有遵守SOW(接觸信號)-WS(角度開關)- START(焊接)的焊接順序

        Remedy: ? Observe sequence "SOW-ANG-START".

        措施:  遵守SOW(接觸信號)-WS(角度開關)- START(焊接)的焊接順序

        ? Check PK for correct setting of angularity.

        檢查角度開關的調整情況

        ? Release trigger and restart.

        松開啟動開關并重新啟動

        ? Notify service engineer!

        專業人員處理

                                            

        Fault 25: “Wrong stud loaded“

        故障25 焊釘輸送錯誤

        Explanation: The supplied stud is not the specified stud required by unit control.

        解釋: 所提供的焊釘不是焊機指定的焊釘

        Cause: ? The weld unit identified an incorrect stud in the weld head via the lift measuring system or the stud verification test.

        原因:  焊機只識別通過拉弧測量系統或者通過焊釘檢驗的焊釘的焊頭   

        Remedy: ? Reset fault.

        措施:  故障復位

        ? Repeat stud feeding.

        重新送一次釘

        ? Verify correct stud length in the feeder.

        檢驗送料器里焊釘的長度

        ? Check programming.

        檢查程序

                                                                                                                              

        Fault 30: “Weld out of tolerance”

        故障30 焊接參數超差

        Explanation: Collective fault for the exceeded tolerances.

        解釋:  一般性超差

        Cause: ? The following tolerances are out of parameter: weld current, weld time, Vp, Vw, Pen, Varc peak, Varc drop or weld energy.

        原因: 超出公差的參數:焊接電流,焊接時間,拉弧電壓,焊接電壓,焊接深度,電壓峰值,電壓降或焊接能量

        ? Defective SMPS or welding tool.

        電源或焊接工具損壞

        Remedy: ? Reset fault.

        措施: 故障復位

        ? Check tolerances.

        檢查公差設定值

        ? Check weld circuit and weld conditions.

        檢查焊接電流和焊接條件

        ? Check SMPS and welding tool.

        檢查電源和焊接工具

                                           

        Fault 100: “Feeder: No power to aux. supply“

        故障100送料器:沒有電壓

        Explanation: The feeder identifies no voltage supply.

        解釋: 送料器沒有電壓供應

        Cause: ? Defective feeder fuse.

        原因: 送料器保險絲損壞

        ? Defective feeder.

        送料器損壞

        Remedy: ? Replace feeder fuse.

        措施: 更換送料器保險絲

        ? Check feeder.

        檢查送料器

        ? Notify service engineer!

        專業人員處理

                                             

        ault 102: “Feeder: Feed rail not filled in time“

        故障102送料器:焊釘傳送錯誤

        Explanation: Filling of the rail way is not ensured.

        解釋: 焊釘傳送過程中出現故障

        Cause: ? Sufficient stud level in the separating drum not reached.

        原因: 焊釘卡在了滑道上

        ? Mechanical defect of the escapement rails

        滑道上有機械故障

        ? Wrong adjusting on the stud inlet dish.

        焊釘口調整錯誤

        ? Wrong adjusted or defective proximity switch "Min".

        最小接近開關調整錯誤或損壞

        Remedy: ? Check adjusting.

        措施: 檢查送料器調整

        ? Replenish weld studs.

        加滿焊釘

        ? Remove blockage.

        清除滑道上焊釘

        ? Adjust proximity switch or/and replace.

        調整接近開關或更換

        ? Notify service engineer!

        專業人員處理

                                               

        Fault 106: “Feeder: Feed tube locking switch open“

        故障106送料器:送料管被鎖緊

        Explanation: The signal for feed hose locking at the stud feeder is not configured.

        解釋: 送料器鎖緊信號開關沒有被蓋上

        Cause: ? Feed tube not connected (gun).

        原因: 送料管沒有連接

        ? No bridge for feed tube locking (head).

        送料管鎖緊開關沒有連上

        ? Defective cable package.

        管線總成損壞

        ? Defective fuse F5 on PCB ETF CPU E510.

        中央處理器E510電路板保險絲F5損壞

        Remedy: ? Connecting feed tube.

        措施: 連接送料管

        ? Check locking switch.

        檢查緊鎖開關

        ? Check cable package.

        檢查管線總成

        ? Replace fuse.

        更換保險絲

        ? Notify service engineer!

        專業人員處理

                                           

        Fault 109: “Feeder: Feed cycle timeout“

        故障109送料器:送料循環超時

        Explanation: The weld unit indicates an incorrectly performed feed cycle.

        解釋: 焊機顯示一個錯誤的送料循環

        Cause: ? The feeder does not terminate a feed cycle in the maximum

        monitoring time.

        原因: 送料器沒有把送料循環鎖定在最大的監控時間內

        Remedy: ? Check feeder.

        措施: 檢查送料器

        ? Repeat stud feeding.

        重復一次焊接

        ? Notify service engineer!

        專業人員處理

                                                     

        Fault 118: “Feeder: +5V Keypad not detected“

        故障118:送料器:控制面板沒有+5V電壓供應

        Explanation: The voltage supply 5V for the keypad communication is missing.

        解釋: 控制面板通信的+5V電壓沒有

        Cause: ? Defective fuse F3 on PCB ETF CPU E510.

        原因: 中央處理器E510電路板保險絲F3損壞

        ? Defective optocoupler on the PCB ETF CPU E510.

        E510電路板上的光耦合器損壞

        Remedy: ? Replace fuse.

        措施: 更換保險絲

        ? Replace PCB ETF CPU E510.

        更換E510電路板

        ? Notify service engineer!

        專業人員處理

                                                                                                                            

        Fault 119: “Feeder: LM / Solenoid under voltage“

        故障119 送料器:自動焊槍/電磁閥不足

        Explanation: The voltage supply for the linear motor / solenoid is less than 90 Volt

        解釋: 直流電機/電磁閥的供電電壓低于90V

        Cause: ? Defective fuse F2 on ETF PCB Amplifier E 512.

        原因: 放大器E512     電路板保險絲F2損壞

        ? Defective ETF PCB amplifier E 512.

        放大器E512電路板損壞

        Remedy: ? Replace fuse F2.

        措施: 更換保險絲F2

        ? Replace ETF PCB Amplifier E 512.

        更換放大器E512電路板

        ? Notify service engineer!

        專業人員處理

                                                   

        Fault 121: “Feeder: LM/Solenoid over voltage“

        故障121:送料器:自動焊槍/電磁閥電壓超出

        Explanation: The voltage supply for pcb E 512 is out of the tolerance range.

        解釋: 給電路板E512供電的電壓超出公差范圍

        Cause: ? Transformer wrong connected.

        原因: 轉換器連接錯誤

        ? Defective transformer.

        轉換器損壞

        Remedy: ? Check connection transformer.

        措施: 檢查轉換器連接

        ? Exchange transformer.

        更換轉換器

        ? Notify service engineer!

        專業人員處理

                                                                                                                            

        Fault 122: “LM/Solenoid not detected“

        故障122  自動焊槍/電磁閥故障

        Explanation: The connected welding tool on the feeder has not linear motor or solenoid.

        解釋: 同送料器連接的焊接工具不是直線電機或電磁閥

        Cause: ? No welding tool connected.

        原因: 沒有連接焊接工具

        ? Defective cable package.

        管線總成損壞

        Remedy: ? Connect weld tool.

        措施: 連接焊接工具

        ? Check cable package.

        檢查管線總成

        ? Notify service engineer!

        專業人員處理

                                  

        Fault 167: “Feeder: +5V not detected“

        故障167 送料器:+5V檢測電壓缺失

        Explanation: The voltage supply +5V for the measurement stretch length is missing.

        解釋: 測量拉伸長度的+5V電壓缺失

        Cause: ? Defective cable package.

        原因: 管線總成損壞

        ? Defective PCB in the weld head.

        焊頭里的電路板損壞

        ? Defective optocoupler on the ETF CPU E510.

        E510里的光耦合器損壞

        Remedy: ? Check cable package.

        措施: 檢查管線總成

        ? Check PCB in the weld head.

        檢查焊頭里的電路板

        ? Replace PCB ETF CPU E510.

        更換E510電路板

        ? Notify service engineer!

        專業人員處理

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